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Manufacturing

new-manufacturing-ecosystem

In my previous post, I summarized changes in enterprise software that are going to influence a future of PLM. But enterprise software is not only thing that impacting PLM. A lot of new things are happening in manufacturing itself. You probably heard about “new industrial revolution”, “Manufacturing 4.0″, “makers movement”, etc. It is hard to put right tags on every new thing and classify them. I also think it is too early. However, there is one thing clear to me – changes are coming. These changes will impact the overall manufacturing eco-system and status-quo. What will be a manufacturing environment of the future and how it will impact product lifecycle management?

I’ve been trying to capture 3 most important trends I’m observing related to fundamental changes in manufacturing:

what-changing-in-mfg-1

1- Global. Manufacturing business is going global in many ways. It is impossible to imagine manufacturing company these days that is completely disconnected from rest of the world. Small manufacturing firms are multi-located, using rich supply network and manufacturing facilities. Even more interesting, the smaller size you go, the dependencies is getting more interesting. Individual makers, mini-factories are getting even more power and distribution efficiency.

2- Agile network. In many places, hierarchical structures are displaced with  the power of network. It is a very interesting, since size won’t matter in the future. Network is more powerful compared to single hierarchical manufacturing structure. The power of communities for manufacturing is yet to be discovered.

3- IP paradigm changes. Manufacturing is going to challenge one of the most fundamental thing – IP ownership. Traditionally companies are owners of IP on manufactured things. Patents, trade secrets, design and manufacturing techniques protection. These are things we are familiar with. What is coming? Manufacturing companies such as Tesla are opening patent portfolios. Open Source Hardware is new trend that you can find similar to Open Source Software. The last one changed the landscape of software as we knew before. How OSHW will change manufacturing?

What is my conclusion? The new manufacturing eco-system is building up in front of us. It comes in many ways as combination of new possibilities of digital manufacturing, 3D printing, scaling, etc.  It brings fundamental changes in the process of manufacturing, product development and innovation. Small is a new big. Digital technologies are going to amplify manufacturing potential similar how back 18th century first industrial revolution replaced human power with machine power. The new manufacturing will be built on top of new principles of globalization, networks and open IP. The shift towards networks from centralized databases, open communities with open source hardware and others can influence existing PLM paradigms. Just my thoughts…

Best, Oleg

Image courtesy of Idea go at FreeDigitalPhotos.net

Wirearchy picture credit.

 

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Top 5 PLM trends to watch in 2015

by Oleg on January 15, 2015 · 3 comments

plm-trends-2015

Holidays are over and it was a good time to think about what you can expect in engineering and manufacturing software related to PLM in coming year. You probably had a chance to listen to my 2015 PLM predictions podcast few months ago. If you missed that, here is the link. Today I want to give a bit more expanded list of trends in product lifecycle management to observe in 2015.

1- Greater complexity of cloud PLM implementations

Cloud adoption is growing in enterprise for the last few years and it is getting more mature. PLM vendors are making steps in the cloud direction too. Companies are moving from marketing and research to “nuts and bolts” of implementations. Switch to the cloud is not as simple as some marketing pundits predicted. It is more than just moving servers from your data center to somebody else place. The complexity of implementation, maintenance and operation will emerge and will drive future difference between “born in the cloud” solutions and existing PLM platforms migrating to the cloud.

2- The demand to manage complex product information will be growing

Products are getting more complex. You can see it around you. A simple IoT gadget such as door lock can combine mechanical, electrical, electronic and software parts. It introduces a new level of complexity for manufacturing and PLM vendors – how to manage all this information in a consistent way?  To bring together design and bill of materials for every discipline becomes a critical factor in  manufacturing company of every size.

3- New type of manufacturing companies will be attracting focus of PLM vendors

Manufacturing landscape is changing. Internet and globalizaiton enabling to create a new type of manufacturing companies – smaller, distributed, agile, crowdfunded. It requires new type of thinking about collaboration, distribute working, digital manufacturing and more. These companies are representing new opportunity and will drive more attention from PLM vendors.

4- Growing interest in mobile enterprise PLM solutions

Mobile went mainstream in many domains. Until now, engineers in manufacturing companies mostly used mobile for email. In 2015 I can see a potential to have a greater interest in mobile solution from manufacturing companies. Distributed work and need for collaboration will drive the demand to make existing enterprise systems more mobile.

5- The demand for big data and analytics in product lifecycle.

Data is driving greater attention these days. I even heard data “data as a new oil”. Manufacturing companies will start to recognize the opportunity and think how to use piles of data from their enterprise engineering and manufacturing system to drive some analysis and use it for decision making.

What is my conclusion? I think 2015 will be a very interesting year in PLM. Broader adoption of cloud, mobile and big data analytics will drive future transformation in engineering and manufacturing software. The disconnect between old fashion enterprise software and new tech vendors will increase. Just my thoughts…

Best, Oleg

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cloud-mfg-daas

There are lot of changes in manufacturing eco-system these days. You probably heard about many of them. Changes are coming as a result of many factors – physical production environment, IP ownership, cloud IT infrastructure, connected products, changes in demand model and mass customization.

The last one is interesting. The time when manufacturing was presented as a long conveyor making identical product is gone. Diversification and local markets have significant impact. Today manufacturing companies are looking how to discover and use variety of data sources to get right demand information, product requirements and connect directly with customers. Data has power and the ability to dig into data becomes very valuable.

As we go through the wave of end of the year blog summaries, my attention caught Design World publication – 7 Most Popular 3D CAD World Blog Posts of 2014 . I found one of them very interesting. Navigate your browser to read  - Top Ten Tech Predictions for 2015. One of them speaks about DaaS – Data-as-a-Service will drive new big data supply chain. Here is the passage I captured:

Worldwide spending on big data-related software, hardware, and services will reach $125 billion. Rich media analytics (video, audio, and image) will emerge as an important driver of big data projects, tripling in size. 25% of top IT vendors will offer Data-as-a-Service (DaaS) as cloud platform and analytics vendors offer value-added information from commercial and open data sets. IoT will be the next critical focus for data/analytics services with 30% CAGR over the next five years, and in 2015 we will see a growing numbers of apps and competitors (e.g., Microsoft, Amazon, Baidu ) providing cognitive/machine learning solutions.

The prediction is very exciting. Future data services can help manufacturing companies leverage data to optimize production, measure demand and help manufacturing a diverse set of product for wide range of customers. However, here is a problem. I guess you are familiar with GIGO  - Garbage in, Garbage out. When you deal with data, there is nothing more important then to have an access to an accurate and relevant data sets. Big data analytic software can revolutionize everything. But it requires data. At the same time, data is located in corporate databases, spreadsheets, drawings, email systems and many other data sources. To get these data up to the cloud, crunch it using modern big data clouds and make it actionable for decision processes is a big deal.

What is my conclusion? Data availability is a #1 priority to make DaaS work for manufacturing in coming years. The ability to collect right data from variety corporate sources, clean, classify, process and turn into action – this is a big challenge and opportunity for new type of manufacturing software in coming years. Just my thoughts…

Best, Oleg

photo credit: IvanWalsh.com via photopin cc

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How collaborative economy will change PLM

December 19, 2014

Have you heard about collaborative economy? If you are not familiar with the term, it is a time to get up to speed. I’m sure you are familiar with many examples of collaborative economy or so-called economy of share. Here is Wikipedia definition, which I found pretty accurate: The sharing economy (sometimes also referred to as […]

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Thoughts about BOM ownership

November 20, 2014

The Engineering.com publication about PLM taking ownership of MBOM ignited few discussions online about Bill of Materials, BOM Management and co-existence of multiple enterprise systems. My first thought was that all of them will have to rethink the way BOM is synchronized between systems. This is not a new problem. Any implementation of enterprise PLM is […]

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Tesla, iPad on wheels and BOM management complexity

October 28, 2014

The complexity of manufacturing is skyrocketing these days. It sounds reasonable for many of us when it comes to spaceships, jetliners and defense systems. You can think about car as something much simpler. Navigate to Ford Heritage website article – Ford Celebrates 100 Years of the Moving Assembly Line. The complexity of Ford Model T […]

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MBOM collaboration and cost of change

October 9, 2014

The only thing that is constant is change. This is very much applies to everything we do around BOM. Engineering and manufacturing eco-system are full of jokes about engineering changes. You maybe heard about renaming “engineering change order” into “engineering mistake order” as well as the correlation between number of engineers and number of ECOs […]

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Manufacturing BOM dilemma

October 8, 2014

Manufacturing process optimization is one of the biggest challenges in product development these days. Companies are looking how to low the cost, optimize manufacturing process for speed and to deliver large variety of product configurations. The demand for these improvements is very high. The time when engineering were throwing design”over the wall of engineering“ is over. […]

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Accelerate 2014: PLM360 and the state of manufacturing industry

September 17, 2014

I’m attending Accelerate 2014 PLM360 event these days in Boston. This is the first ever live gathering of Autodesk PLM360 community. According to Ron Locking who kicked the event yesterday, it comes to a total number of about 200 attendees combined of customers, partners and industry analysts. So, why Boston? The welcome joke triggered by […]

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Will future PLM order parts for makers?

September 9, 2014

Have you heard about “makers”? If you are in manufacturing business, you probably should pay attention to that. You may hear about “makers movement” these days as a new industrial revolution changing the way people are making stuff. I can recommend you Chris Anderson’s book to read more about that. New digital technologies are going to change […]

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